EV Charging Solutions

High-efficiency, reliable EV charging systems using Wolfspeed SiC components for power conversion and Cree LEDs for user interfaces and indicators.

Our EV Charging Approach

At LiTong Group, we specialize in developing high-efficiency EV charging solutions that leverage the superior properties of Wolfspeed SiC technology for power conversion and Cree LED components for user interfaces. Our expertise enables us to create charging systems that deliver maximum power density, efficiency, and reliability while minimizing size and operational costs.

Key Benefits of SiC-Based EV Charging

Higher Efficiency

SiC components enable 97%+ efficiency in power conversion, reducing energy waste and heat generation.

Compact Design

Higher switching frequencies enabled by SiC allow for smaller magnetic components and higher power density.

Reliability

Superior thermal properties of SiC enable operation in harsh automotive environments.

Charging Levels and Applications

Level 2 Charging

AC charging systems up to 22kW for residential and workplace applications, using Cree LEDs for status indication and user interfaces.

  • Typical power: 3.3kW to 22kW
  • Charging time: 4-8 hours for 40kWh battery
  • Uses J1772 connector in North America

DC Fast Charging

High-power DC charging systems up to 350kW for rapid charging networks, using Wolfspeed SiC for high-efficiency power conversion.

  • Typical power: 50kW to 350kW
  • Charging time: 10-30 minutes for 80% charge
  • Uses CCS, CHAdeMO, or Tesla connectors

Recommended Components

Wolfspeed SiC MOSFETs

For high-efficiency power conversion in EV charging systems, enabling higher switching frequencies and reduced losses.

  • Higher switching frequencies reduce magnetics size
  • Lower switching losses improve efficiency
  • Higher temperature operation capability

Wolfspeed SiC Diodes

For PFC circuits and DC-DC converters, providing zero reverse recovery losses and improved efficiency.

  • Zero reverse recovery losses
  • Temperature independent switching
  • Higher reliability in harsh environments

Cree Indicator LEDs

For user interfaces, status indication, and ambient lighting in charging stations.

  • High brightness and reliability
  • Multiple color options
  • Excellent lumen maintenance

Power Electronics Topologies

For high-efficiency EV charging systems, we recommend specific power electronics topologies utilizing Wolfspeed SiC components:

Totem-Pole PFC

Uses Wolfspeed SiC diodes and MOSFETs to achieve >99% efficiency in power factor correction stages of AC-DC chargers.

LLC Resonant Converter

Utilizes SiC switches for high-efficiency DC-DC conversion in fast charging systems.

Cree LED and Wolfspeed SiC EV Charging Solution

EV charging station solution using Wolfspeed SiC power components and Cree LED indicators

Typical System Specifications

Power Level 3.3kW - 350kW
Efficiency 95% - 98%
Power Factor >0.99
Switching Frequency 70kHz - 200kHz
Operating Temperature -40°C to +85°C
Standards Compliance IEC 61851, SAE J1772, CCS, CHAdeMO

Design Resources for EV Charging

EV Charging Power Electronics Guide

Comprehensive guide to power electronics design for EV charging systems using SiC components.

SiC Component Selection Guide

Guide to selecting the right Wolfspeed SiC components for your EV charging application.

EV Charging Standards Reference

Reference materials for EV charging standards and compliance requirements.

EV Charging Case Studies

Urban Fast Charging Network

Deployment of 200+ 150kW fast chargers in urban areas using Wolfspeed SiC power electronics, achieving 97% efficiency and compact form factor.

Units Deployed: 200+

Efficiency Achieved: 97%

Space Reduction: 40% smaller than silicon design

Highway Charging Corridor

350kW ultra-fast charging stations along highway corridors, utilizing Cree LED lighting and indicators with Wolfspeed SiC power conversion.

Power Level: 350kW

Charging Speed: 10-15 min to 80% charge

Reliability: 99.5% uptime

Frequently Asked Questions

Why use SiC in EV charging systems?

SiC technology provides several advantages in EV charging applications: higher efficiency (>97%) reduces energy loss and heat generation, higher switching frequencies enable smaller magnetics and higher power density, and superior thermal properties allow operation in harsh automotive environments. These benefits result in more compact, efficient, and reliable charging systems.

What are the differences between charging levels?

Level 1 charging uses a standard 120V outlet and provides 1.4kW of power (slowest). Level 2 charging uses 240V and provides 3.3kW to 22kW of power, common for homes and workplaces. DC Fast Charging provides 50kW to 350kW of power for rapid charging at public stations, bypassing the vehicle's AC/DC converter with high-power DC directly to the battery.

What are the main challenges in EV charger design?

Key challenges include achieving high efficiency while maintaining compact size, managing thermal dissipation in limited space, meeting stringent safety and regulatory standards, ensuring reliability in outdoor environments, and balancing cost with performance. SiC components address many of these challenges by enabling higher efficiency and power density.

Design Your EV Charging Solution

Contact our expert team to develop a custom EV charging solution with optimal SiC power electronics and LED components for your specific application.

Request Design Consultation